OFR Laser System
The new OFR rotary laser cutting system is designed to incorporate all the needs and requirements of the most demanding rotary dieshop.
The OFR model can cut rotary dies up to 3,000 mm in length, with a diameter ranging from 177 mm up to 808 mm.
Laser sources with a power ranging from 2000W up to 3500W are available thanks to the Coherent Rofin Sinar SLAB3 high efficiency resonator. This unique software written in house by our own engineers incorporates options such as providing magnetic crash protection on the cutting head, nesting of multiple files for maximum production efficiency and a fully integrated post processor for importing files directly from your CAD system.
The magnetic linear drives on the X axis permit high acceleration on rapid axes displacement.
An additional option on the OFR Laser System is the CP Rotup Plus. This rotary off-line mounting system allows the operator to prepare the next rotary shell easily and quickly for production. This
pre-make-ready solution dramatically reduces the down times associated with preparing the next rotary shell. It can be mounted in minutes!
The OFR is equipped with our digital technology and a wide array of options to produce with speed, accuracy, and a user-friendly interface necessary to produce more finished dies as your business grows.
With over ten options, many of which are offered free of charge, OFR Laser Systems provide diemakers with a full range of efficiencies and productivity tools to meet any and all quality demands!
DIEBOARD CUTTING WITH OFR
DIAMETER: from 177 up to 808mm & 3080mm length
ADVANCED TECHNOLOGY: Linear drives, process sensors, magnetic crash protection
CUSTOMIZABLE: Tailor your machine to fit your needs
EASY & FAST INSTALLATION: Systems can be installed and ready to begin production in one day!
SOFTWARE: Designed and integrated in-house
Circa 2000 mm/sec2
SOFTWARE SOLUTIONS FOR OFR
Smart ISO is a post-processing software designed in house and included with the machine at no additional cost, for transfer of CAD files to the machine’s interface software. The software was developed to support the etching, cutting, and milling operations, including the identification of macro graphics for optimizing the processes and procedures for the various laser machine functions depending on the options chosen.
A brand-new state -of-the-art add-on module of the Smart Manager 5, we refer to as “CPBOXNESTER.” The Boxnester creates and nests multiple design layouts by merging multiple files into one file. This dramatically reduces the laser setup time while providing the operator the option of running the laser unattended during the production of multiple files, one after another.
SMART CAD is a simple and lightweight CAM software based on an AUTOCAD engine. This software is necessary to work with a capacitive display.
The Smart Composer software by Cutlite Penta is revolutionary. Smart Composer directly interfaces with the machine numerical control and with the front-end Smart manager software, allows for rapidly executing the following functions on the working table: which include previously created layouts, specific cutting paths, geometrical shapes (circles, slots, holes, polygons… ), Raster images or bitmaps, LGP acrylic panels.
SMART MANAGER 5
The new generation software allows for fast piercing and cutting at various heights and thicknesses. Perfect for daily use on simple runs or specialty jobs with complex cutting scenarios. In addition to the CNC (Computer Numerical Control) dedicated to the laser cutting process, the Smart Manager 5.0 offers a variety of improvements and innovative solutions including preset algorithms aimed at simplifying the changeover time from wood to metal cutting dramatically speeding up the production efficiencies of the machine and the operator.
HARDWARE SOLUTIONS FOR OFR
CP SCAN (GALVO HEAD)
Galvo scanning laser head used to etch logos, job numbers, nick locations, etc., on the plywood surface. With a 500 x 500 mm etching area, this is the largest etching laser available on the market and is built in-house by Cutlite creating a seamless integration.
CP MSD (METAL SCREW DETECTOR)
This metal screw detector recognizes screws that adhere the die-board to the wood supports to avoid contact between screw and the milling tool strategically located on the laser cutting head.
The option "CP-Clamps" has been designed to allow for fast & safe plywood positioning on the laser table. It easily accommodates a variety of different wood thicknesses with no manual securing required. Located on X and Y axes with multiple pneumatic clamps taking into consideration the most widely utilized plywood sheet sizes for folding carton and corrugated die layouts.
CP Eye (Camera)
A digital camera system is installed an integrated with the front-end software to provide continuous remote production screening as well as an easier way of realizing a zero position easily and accurately.
CP ROTUP PLUS
The rotary off-line mounting system “CP-RotUp”, allows the operator to prepare the next rotary shell easily and quickly for production. This pre-make-ready solution dramatically reduces the down times associated preparing the next rotary shell can be mounted in minutes.
Improves the accuracy of the movement of the axes in case of extreme cold or heat or other environmental temperature swings within the production facility. This system allows you to compensate for the potential of varying accuracy of the axes, always ensuring maximum accuracy in extreme conditions.
In the case of several dovetail cards loaded on the cutting table, a push cylinder (located on the back of the cutting table)
is able to compact them all. This application is widely used for corrugated panels and for large panels size.
This foot-plate system incorporates an electronic sensor that can detect any differences in thickness or deformation of the wood sheet or shell, thus preventing contact with the material being cut and avoiding a dramatic crash during operation.
Milling unit equipped with automatic tool changer, with three to six tool positions, based on specific needs. This system also includes a metal screw detector for the location of screws that secure the die-board to the wood supports to avoid contact between the screws and the milling tool. Accuracy of the milling depth is also controlled by the integration of a footplate constantly monitoring the surface of the plywood. This feature ensures the correct positioning of the of the milling head by compensating for any material thickness differences across the sheet or shell.